Instant Oat Flakes Production Line

PROCESS OVERVIEW

　　We offer a wide range of oat processing equipment, which includes the heart of our oat mills - the dehuller, kiln and flaking roller mill. We can help all the way - from planning your production line to installation, training and maintenance. Our oat processing is also highly automated, helping to improve yields and trace your product from intake to bagging.
　　The following overview shows all machines which are used for the processing of oats. You will find information on various WIN TONE machines for cleaning, shelling as well as producing oat groats and flake.

Solution

 

Oats

Cleaning

 

Dehulling & Kilning

 

Cutting & flaking

 

Bagging

 

Oat flakes

Cleaning

Pre-cleaning:

Pre-cleaning is key for an efficient and safe milling process. Grain contains impurities and foreign materials. If you remove these before storage, you can extend the service life of your machinery and provide hygienic storage conditions for your grain.

Cleaning:

Use the cleaning section to remove impurities, defective material and contaminants, including fungus. We offer both mechanical and optical sorting machines.

Features:

—Combined cleaning methods to remove impurities to the maximum extent. 

—Easy operation & maintenance;

—Low power consumption, well-sealed, dust free.

Equipment:

SCY Drum type pre-cleaner

TQLZ Vibrating Screen

TQSF Gravity Destoner

FDMW Horizontal Wheat Scourer

TSFJ Powder/Bran Brushing Machine

Dehulling and Kilning

Dehulling:

Hulling removes the indigestible husk from the kernel. The groats are then separated so that only top-quality groats enter the kiln.

Kilning:

Hydrothermal treatment of the oats in a kiln increases shelf life, reduces total germ count and produces the typical nutty taste.

Features:

high throughput capacity and dehulling degree with minimized product breakage;

Tenergy efficiency and high yield.

Equipment:

HTP Centrifugal Oat
Huller

MGCZ Gravity Paddy Separator

Cutting and flaking

Complete oat kernels or cut groats are then steamed ready for flaking. In the flaking mill, starch gelatinization increases the nutritional properties of the oats. Flaking also helps to produce a good-looking end product.

Cutting, aspiration, grading.

The groats cutter cuts the dehusked oats. An indented separator removes the uncut groats.

Steaming, flaking.

Uniform steaming ensures optimal preparation of the product prior flaking. In the flaking roller mill, starch gelatinization promotes the food-specific values of the oats while at the same time ensuring an attractive appearance of the end product.
The steamer in conjunction with the flaking roller mill and the fluid-bed dryer fulfills the highest sanitation requirements and ensures a consistent flake quality.
Our flaking roller mill has a constant high roll pressure, to produce a high-quality and uniform product with highly automated, helping to improve productivity.

Features:

The finished products of the tablet are evenly distributed and are less broken.

The thickness of the finished grain slice can be adjusted by adjusting the clearance between the counter rollers.

In the flaking roller mill, starch gelatinization promotes the food-specific values of the oats while at the same time ensuring an attractive appearance of the end product.

Equipment:

YMQL-56 Oat Groat Cutter

YMYP Oat Flaking Mill

Bagging and load out

Bagging and load out:

The finished products are either bagged or loaded in bulk. It is important to handle the flakes gently. Precise dosing and weighing are also key. We offer a wide range of manual and fully automated loading and bagging systems.

Features:

High accuracy and full automation

Equipment:

Color sorter

Computer Measuring Packaging Machine

FEATURE

• Innovate process

  Our process is designed to create easy-to-digest products with a good taste and long shelf life. Our flaking roller mill has a constant high roll pressure with highly automated, helping to improve productivity.

• Advanced processing technology

  Hydrothermal treatment of the oats in a kiln increases shelf life, reduces total germ count and produces the typical nutty taste.

• Instant process

  Instant nutritional oatmeal can be well absorbed by the human body, in line with the rhythm of modern life, and the technology has been successfully applied to many enterprises.

• Automatic operation

  The whole oat processing equipment is featured with automatic operation, which can realize aseptic processing environment, remain oat nutrition, and produce high quality nutritious oatmeal.

MAIN MACHINES

FINISHED PRODUCTS