Grain Sterilization and Mildew Removing Machine

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It is used to remove the mildew part, impurities, embryo tomentum and the outer bran of wheat and corn. 

It includes the following systems:
Grain Frozen Heating System
PLC Automatic Control System
Grain Floating Mildew Sterilization and Kneading
Ozonolysis Decomposition Environmental Protection System
Negative Pressure Dedusting System
Circulation Ozone Sterilization System
Equipment Humanization Design
Adjustment Function for Floating Mildew and Sterilization Degree

 

CMJZ-100×10 Intelligent Kneading Type Grain Sterilization and Mildew Removing Machine.jpg
CMJZ-100×10 Intelligent Kneading Type Grain Sterilization and Mildew Removing Machine is mainly used to remove the mildew part, impurities, embryo tomentum and the outer bran of wheat and corn. 
We can combine the machine and the air draft equipment together in wheat surface processing. In the current production technology, it always connects with the dedusting air pipes of the ventilation system.
 
mildew removing machine.jpgmildew removing machine.jpg
EQUIPMENT BESIC DATA SHEET

      Model
主轴
转速spindle speed
r/min
产量 yield
t/h
动力 power
kW
外形尺寸
(**)
size(L*W*H)
(mm)
 
CMJZ-100×10
400-850
12-25
39
4500*1660*2900
 
 

 
设备参数设置表/ DEVICE PARAMETER SETTING TABLE
刷辊转速
Brush roller speed (r/min)
输送量
Transport volume (T/h)
温度调节
Temperature regulation (℃)
臭氧量
Ozone  (g/h)
臭氧压力
Ozone pressure (Mpa)
臭氧浓度
Ozone concentration (mg/L)
物料压力调节(角度)
Material pressure adjustment (angle)
400-850
12-25
30-80
10
0.03-0.05
6.67-13
0°-100°
 
 
 
 
 
 产品加工质量表/PRODUCT PROCESSING QUALITY TABLE

谷物类别
Cereal category
原料类型
Raw material type
原粮等级
Grain grade
加工等级
Processing level
产量
output
除霉率
Removal mould rate
灭菌率
Sterilization rate
增碎率
Broken adding rate
玉米 Corn
灭菌除浮霉
Sterilization except for floating mold
等外级
Substandard
等级内
Within level
12-25T/h
90%
97%
1%
小麦 Wheat
灭菌除浮霉
Sterilization except for floating mold
等外级
Substandard
等级内
Within level
12-25T/h
95%
97%
1.2%
杂粮杂豆grains&beans
灭菌刷光
Sterilization &brushing
等外级
Substandard
等级内
Within level
12-25T/h
95%
97%
0.8%

 
检测结果Testing Result:
智能谷物灭菌搓揉除霉机对玉米灭菌除霉前后AFB1(黄曲霉毒素B1)检测结果
AFB1(Aflatoxin B1) Testing Result Before and After Sterilization and Mildew Removing:
 

样品 sample
说明 description
浓度 concentrationμg/kg
备注 remarks
原粮 raw grain
霉变玉米 mildew corn
1.60
 
 
霉变玉米 mildew corn
1.60
 
I
灭菌除霉一遍取样 
once sampling 
after sterilization and mildew removing
未检出 not detected
 
 
灭菌除霉一遍取样
once sampling 
after sterilization and mildew removing
未检出 not detected
 
II
灭菌除霉二遍取样
twice sampling 
after sterilization and mildew removing
未检出 not detected
 
 
灭菌除霉二遍取样
twice sampling 
after sterilization and mildew removing
未检出 not detected
 

 
 
环境条件 Environmental Conditions:

环境environ-ment
周围环境温度surrounding temperature
室外 outdoor -35--45
周围环境相对湿度surrounding relative humidity
90%RH以下(不结露)
90%RH below (without moisture condensation)
放置储存温度 
storage temperature
室外 outdoor -35--45
环境 environment
室内或室外(无腐蚀气体、可燃气体、油雾等)
indoor or outdoor (without corrosive gas, flammable gas, or oil mist)
海拔高度 altitude
任何高度 any height

 
 
Application Field
1.    粮食收储行业;Grain storage industry
2.    小麦制粉加工行业;Wheat flour milling industry
3.    饲料加工行业;Feed processing industry
4.    玉米加工行业;Corn processing industry
5.    全谷物加工行业; Cereal processing industry
6.    杂粮加工行业; Grain processing industry
  结构功能及特点  Structure, Function and Features:

谷物浮霉除霉揉搓

grain floating mildew removing and kneading
谷物冻结加温系统
Grain frozen heating system


环流臭氧灭菌
Circulation ozone sterilization
臭氧分解环保系统
Ozonolysis environmental protection system
1.进料控制 feeding control
2.揉搓控制 kneading control
3.尘杂收集结构
dust collection structure
4.揉搓压力调节 kneading pressure adjustment
5.出料控制
discharging control
1.流量控制结构 flow control structure
2.防破碎加温输送
breakage prevention and heating conveying
3.自动温控结构
automatic temperature control structure
1.臭氧发生器
 ozonator
2.臭氧流量控制
Ozone flow control
3.臭氧灭菌仓
Ozone sterilization bin
4.臭氧环流分配器
Ozone circulation distributor
1.紫外线分解
 ultraviolet ray decomposition
 
2.负压稀释排放
Negative pressure attenuation discharging
负压除尘系统
negative pressure dedusting system
PLC自动化控制系统
PLC automatic control system
设备人性化设计
Humanization design
浮霉轻重及灭菌程度调节功能
Adjustment function for floating mildew condition and sterilization degree
1.高压风机 high pressure blower
2.螺旋除尘器 spiral dust remover
3.关风器 air seal machinery
4.收集器 accumulator
1.变频调控 frequency conversion adjustment
2.智能温控 intelligent temperature control
3.过程控制 process control
4.手自一体控制manual and automatic integration control
5.料位报警系统 material level alarm system
6.集成触摸屏 integration touch screen
7.臭氧灭菌控制 ozone sterilization control
8.运营数据实时监控real time monitoring for operation data
1.夜市照明监控illumination monitoring
2.可移动、可固定removable and mountable
3.使用方便灵活 flexible operation
4.流量控制可视化flow control visualization
1.揉搓系统变频调整
frequency conversion adjustment for kneading system
2.揉搓压力调整
Kneading pressure adjustment
3.臭氧浓度控制
Ozone concentration control
 

It includes the following systems:

谷物冻解加温系统: Grain Frozen Heating System
PLC 自动化控制系统:PLC Automatic Control System
谷物浮霉除菌搓揉: Grain Floating Mildew Sterilization and Kneading
臭氧分解环保系统: Ozonolysis Decomposition Environmental Protection System
负压除尘系统: Negative Pressure Dedusting System
环流臭氧灭菌系统: Circulation Ozone Sterilization System
设备人性化设计: Equipment Humanization Design
浮霉轻重及灭菌程度调节功能: Adjustment Function for Floating Mildew and Sterilization Degree

CMJZ-100×10 Intelligent Kneading Type Grain Sterilization and Mildew Removing Machine is mainly used to remove the mildew part, impurities, embryo tomentum and the outer bran of wheat and corn. 
We can combine the machine and the air draft equipment together in wheat surface processing. In the current production technology, it always connects with the dedusting air pipes of the ventilation system.

Refer to the content in the brief introduction.

Technical Training and After-sales Service


1. Timely provide Party A with all the technical materials and drawings as the contract; compile and supplement operation manual according to the final commissioning results. 
2. Party B offers on-site training service according to progress of the project, installing, trying operation and production of the whole line as it is required on the technical materials and drawings. 
3. Party B gives training of installation, commissioning, use and maintenance to staff of Party A under their arrangement. 
4. Instruct operators and maintenance staff. 
5. Increase pre-sale, in-sale and after-sale service, implementing super pre-sale, full process and life long service through manufacturing, installation, commissioning and production. 
6. During warranty period, Party B will provide an answer or staff within 4 hours once receiving feedbacks about quality of the products. Party B will arrive at the site as soon as possible, change and maintain the spare parts for free. The service will never stop until the clients are satisfied. 
7. Beyond warranty period, Party B is on call to provide paid service for improvement of technology, maintenance of the machine or offer of the spare parts.

Case

Production site

Business cooperation

 
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