Corn Grits, Flour& Germ Extraction Line (Dry Method)

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1. Low investment. 
2. Sanitary and clean process. 
3. Low loss of albumen in peeling section.

Corn Grits, Flour and Germs Extraction Line (Dry Method)
With corn as the raw material, it can process corn into corn grits, corn flour and corn germs. The corn germs extracted by this production line can keep good completeness and high purity and is suitable for grease and feeds enterprises.
corn grits, flour and germ extraction line.jpg
 

Technology introduction of corn grits, flour and germ extraction line:
The end products are corn grits, corn germs and fine feeds. Corn grits, flour and germ extraction line adopts excellent automation solution. It can furthest reduce labor cost and production cost. The professional grain processing technology designers and commissioning engineers team can ensure the advanced technology, which can not only reduce energy consumption, but also reduce the influence to end products by impurities, dust and bran. Each product yield rate and products quality reaches or surpasses the national standard and this strengthens the market competition.
It is widely used in food enterprises, sugar enterprises, beer enterprises and grease enterprises. And the core equipments have won the national patents.


End products of corn grits, flour and germ extraction line:
corn grits, flour and germ extraction line.jpg

 

Technical parameter of corn grits, flour and germ extraction line:

Model
Power
KW
Electricity Consumption per Ton
Kw/Hour
Yield
T/Day
Workshop Size
L*W*H/M
100t
369
60-64
100
35×5×10(steel structure)
150t
554
60-64
150
42×7×10(steel structure)
200t
740
60-64
200
48×7×11(steel structure)
300t
950
60-64
300
48×21×29.4(steel structure)

1.End products:grade corn grits, grade corn flour, corn germs and corn bran
2.Yield rate:corn grits 40-50%, corn flour 25-30%, corn germs 7-8%(purity≥90%), corn bran:25 %;
3. End products index:
A Corn flour fineness: 40-200 meshes (flour fineness can be adjusted)
B Sand content:≤ 0.02%
C Magnetic metal content:≤ 0.003/kg
D Moisture content:≤ 14.5%
E Fat content: 0.7 — 1.3%
F Appearance and taste:uniform corn grits granularity, golden color, smooth granules, high degree of germs completeness, fine corn flour, pure taste. 
Core equipments:vibrating screen, classifying destoner machine, air blower, air suction duct, degerminator, germ extraction machine, corn peeling machine, corn polishing machine, flat sieve and so on. 

Technology features of corn grits, flour and germ extraction line:
1. It reduces equipment input in grain dampening and end products drying compared to the wet method technology. 
2. Corn dry method processing technology makes the processing more sanitary and cleaner. 
3. It reduces loss of albumen in peeling section.

Win Tone Machinery supplies you with the professional project consulting and service programme:
1. We can supply professional solutions for each section and each machine. 
2. More than 20 years of experience in corn and grain processing technology, makes us have the ability to provide you with the most professional suggestions in design, manufacturing, installation and project management. 
3. We help to reduce the production cost and labor cost to make the long-term profits for enterprises. 
4. We can also offer a series of solutions for commercial development for the by-products, such as grain bran and germs.

 

Technology features of corn grits, flour and germ extraction line:
1. It reduces equipment input in grain dampening and end products drying compared to the wet method technology. 
2. Corn dry method processing technology makes the processing more sanitary and cleaner. 
3. It reduces loss of albumen in peeling section.

The end products are corn grits, corn germs and fine feeds. Corn grits, flour and germ extraction line adopts excellent automation solution. It can furthest reduce labor cost and production cost. The professional grain processing technology designers and commissioning engineers team can ensure the advanced technology, which can not only reduce energy consumption, but also reduce the influence to end products by impurities, dust and bran. Each product yield rate and products quality reaches or surpasses the national standard and this strengthens the market competition.
It is widely used in food enterprises, sugar enterprises, beer enterprises and grease enterprises. And the core equipments have won the national patents.

Technical parameter of corn grits, flour and germ extraction line:
 

Model
Power
KW
Electricity Consumption per Ton
Kw/Hour
Yield
T/Day
Workshop Size
L*W*H/M
100t
369
60-64
100
35×5×10(steel structure)
150t
554
60-64
150
42×7×10(steel structure)
200t
740
60-64
200
48×7×11(steel structure)
300t
950
60-64
300
48×21×29.4(steel structure)

 

Technical Training and After-sales Service

1. Timely provide Party A with all the technical materials and drawings as the contract; compile and supplement operation manual according to the final commissioning results.
2. Party B offers on-site training service according to progress of the project, installing, trying operation and production of the whole line as it is required on the technical materials and drawings.
3. Party B gives training of installation, commissioning, use and maintenance to staff of Party A under their arrangement.
4. Instruct operators and maintenance staff.
5. Increase pre-sale, in-sale and after-sale service, implementing super pre-sale, full process and life long service through manufacturing, installation, commissioning and production.
6. During warranty period, Party B will provide an answer or staff within 4 hours once receiving feedbacks about quality of the products. Party B will arrive at the site as soon as possible, change and maintain the spare parts for free. The service will never stop until the clients are satisfied.
7. Beyond warranty period, Party B is on call to provide paid service for improvement of technology, maintenance of the machine or offer of the spare parts.

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