1. Advanced technology
2. Reasonable layout
3. Low energy consumption
4. High yield
5. Low breakage rate
6. Automatic and continuous production

 

 

 

Win Tone bean peeling, kernel making, and grits and flour milling line adopts excellent automatic solutions and can reduce labor cost and production cost. Meanwhile, it can reduce the influence from impurities, dust and bran. Bean peeling, kernel making, and grits and flour milling line can process soybean, broad bean, lentil, cowpea, mung bean, black soya bean, kidney bean and other beans.

 

The complete bean processing line has the features of advanced technology, strong specificity, reasonable layout, low energy consumption, high yield, low breakage rate, high quality of end products, automatic and continuous production. This bean processing line can produce polished and graded beans, peeled and graded bean kernels, graded bean grits and graded bean flour. It is widely used in food and grain processing enterprises. And the core equipments have obtained the national patents. 
bean peeling, kernel making, and grits and flour milling line.jpg

Technology introduction of bean peeling, kernel making, and grits and flour milling line:
According to the structure of various beans and the features of bean endosperm and its skin, we designed this bean processing plant. It realizes the value of bean processing from bean cleaning, bean color sorting, bean peeling, bean kernels making and bean flour milling.

 

Technological process of bean peeling, kernel making, and grits and flour milling line:
1.Bean cleaning section: it adopts two screening sections, two destoning sections, one magnetic separation section, and removes the big, small and light impurities, pebbles and magnetic material from the beans to ensure the quality of the end products. 
2. Bean color sorting section: it adopts the color sorter to separate the moldy kernels, shriveled beans and foreign species of beans according to the color and luster feature of the beans. 
3. Bean peeling section: it adopts peeling, brushing and shunting technology (it can utilize the segregation valve to choose peeling and brushing according to the material character.)
  1)Peeling: it can peel the bean bran and separate and collect it by effective aspiration system;
  2)Brushing: it can separate the micro bran and dust which adheres to the material surface.
bean peeling, kernel making, and grits and flour milling line.jpg

4. Grading section: it adopts different screens and classify the material into different grades according to the size. 
5. Bean kernel making and grits milling section: it adopts the technology of three peeling sections, one grits making section, grading and suspension. 
  1)Peeling section: it can peel the bean bran and separate and collect it by effective aspiration system and produce whole peeled kernels;
  2) Bean grits making section: it uses fine bean grits machine and mill beans into bean grits;
  3) Bean kernels and bean grits grading section: it adopts different screens and classifies bean kernels or bean grits into different grades according to the size. 
  4)Suspension: it separates bean bran by utilizing airflow according to different material gravity.
6. Bean flour milling section: it adopts the technology of burdening, several processes of grinding and screening and grading. 
  1)Burdening: it can mix different material according to different requirements for different products;
  2)Grinding: it can grind or mill the beans into fine bean flour by the professional bean grinder;
  3)Screening: it separates the bean flour.
  Soy flour and grits enhance the nutrition and texture of products. Available in a variety of granulations, soy flour and grits have multiple uses, including extending the freshness and shelf-life of many foods.
bean peeling, kernel making, and grits and flour milling line.jpg

7. Measuring and packaging section: storage can reduce the amount of labor used. Measuring can be artificial or electronic.


End products of bean peeling, kernel making, and grits and flour milling line:
1.Range of application:soybean, broad bean, lentil, cowpea, mung bean, black soya bean, kidney and other beans processing. 
2. Structure of the end products: fine beans, bean kernels, bean grits, bean flour.
3. Yield rate: it can be adjustable according to your requirement.
4.Technical index of the end products:
  A. Sand content:<0.02%
  B. Magnetic metal content: <0.003/kg
  C. Moisture:storage type <16%
  D. Appearance and taste: good color, high peeling efficiency, bright and smooth bean kernels, pure bean taste. 
bean peeling, kernel making, and grits and flour milling line.jpg

Advantages of Win Tone Machinery: 
1. We have the professional engineering team so that we can design the processing technology according to your requirements and different grain species. 
2. The excellent equipment ensures the high yield rate and long service life of the machines. 
3. Win Tone Machinery, as the professional complete set of equipments and project contractor, can supply you with thorough systematic engineering service, such as project design, manufacturing, installation, debugging, training and after-sales service.  

 

Technical parameter:

Type
Power (kw)
Power Consumption(kw/h)
Capacity(t/24h)
Workshop Dimension(l*w*h/m)
10t
24
38-40
10
10*4*4 (steel structure)
20t
56
38-40
20
16*5*5 (steel structure)
30t
72
38-40
30
20*5*5 (steel structure)
50t
119
38-40
50
20*5*7 (steel structure)
100t
238
38-40
100
30*5*7 (steel structure)

 

The complete bean processing line has the features of advanced technology, strong specificity, reasonable layout, low energy consumption, high yield, low breakage rate, high quality of end products, automatic and continuous production. This bean processing line can produce polished and graded beans, peeled and graded bean kernels, graded bean grits and graded bean flour. It is widely used in food and grain processing enterprises. And the core equipments have obtained the national patents. 

According to the structure of various beans and the features of bean endosperm and its skin, we designed this bean processing plant. It realizes the value of bean processing from bean cleaning, bean color sorting, bean peeling, bean kernels making and bean flour milling.

Technical parameter:

Type
Power (kw)
Power Consumption(kw/h)
Capacity(t/24h)
Workshop Dimension(l*w*h/m)
10t
24
38-40
10
10*4*4 (steel structure)
20t
56
38-40
20
16*5*5 (steel structure)
30t
72
38-40
30
20*5*5 (steel structure)
50t
119
38-40
50
20*5*7 (steel structure)
100t
238
38-40
100
30*5*7 (steel structure)

 

Technical Training and After-sales Service


1. Timely provide Party A with all the technical materials and drawings as the contract; compile and supplement operation manual according to the final commissioning results. 
2. Party B offers on-site training service according to progress of the project, installing, trying operation and production of the whole line as it is required on the technical materials and drawings. 
3. Party B gives training of installation, commissioning, use and maintenance to staff of Party A under their arrangement. 
4. Instruct operators and maintenance staff. 
5. Increase pre-sale, in-sale and after-sale service, implementing super pre-sale, full process and life long service through manufacturing, installation, commissioning and production. 
6. During warranty period, Party B will provide an answer or staff within 4 hours once receiving feedbacks about quality of the products. Party B will arrive at the site as soon as possible, change and maintain the spare parts for free. The service will never stop until the clients are satisfied. 
7. Beyond warranty period, Party B is on call to provide paid service for improvement of technology, maintenance of the machine or offer of the spare parts.

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PRODUCT LIST

grain processing equipment
peeling machine
flour mill
flour mill auxiliary equipment
grain cleaning equipment

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