[ Capacity ]: 100 - 2000 ton

Products ]: corn germ, corn husks, corn kernel

Yields ]: corn kernel 65%-70%, corn germ 8-9% ( purity ≥95% ), husks 25%

[ Introduction ]: The Corn Flour Processing line has advantages of

                               advanced technic, fine and specialized quality, scientific

                               arrangement, low power and high extracting.

 

corn germ extraction machine (2).jpg

Corn germ extraction line function:
We extract corn germs by corn germ extraction line or corn germ extraction machine with corn as the raw material to reduce alcohol technology pollution risk. Meanwhile, it can also reduce sugar degree loss for the alcohol enterprises and reduces alcohol starting crude processing capacity and discharging quantity of vinasse. Its by-product is corn germs, which is the main raw material for corn germ oil. 
The corn germ extraction line in alcohol plants can reduce production equipment input cost 25-30%. It doesn’t need the smashing section, and can save the cost 30% for fermentation section, 25% for distilling section and 30-40% for vinasse processing. 
corn germ extraction plant.jpgcorn germ extraction line corn germs extraction plant.jpg
After germ removing, the caky germ will return the production line for fermentation. The starch and DDGS feeds has no any loss. And it can reduce the energy cost 20% in producing DDGS protein feeds and get high quality protein powder. Except germ and alcohol equipment pipeline cleaning, the maintenance cost for the whole plant can be saved 90% above. The steam dosage drops sharply and the sewage discharge becomes less. 
The by-product is corn germs, which is the core raw material for corn germ oil. It has high market value and increases the economic benefit for enterprises. 

Alcohol germ extraction technology with dry method is our patent technology and is successfully applied in many alcohol enterprises.

 

corn germ

   End products index:

1. Products: corn germ, corn husks, corn kernel
2. Yields: corn kernel 65%-70%, corn germ 8-9% ( purity ≥95% ), husks 25%
3. Content:
A. Whole Germ Rate: 95% 
B. Sand content: <0.02%;
C. Magnetic metal content: <0.003/kg;
D. Appearance and taste: complete and clean germ, golden color, good taste.

Technical parameter:

 Type

Power

(KW)

 Power Consumption 

(KW/H)

Capacity

(t/24h

Dimension of Workshop

(L×W×H m

100t

124

22-24

100

26×7×7.5

(steel structure

200t

262

20-22

200

40×7×11

(steel structure

300t

394

20-22

300

48×7×12

(steel structure

500t

595

18-20

500

60×7×12

(steel structure

1000t

1310

18-20

1000

48×9×18

(steel structure

2000t

2618

18-20

2000

60×9×22

(steel structure

The corn germ extraction line in alcohol plants can reduce production equipment input cost 25-30%. It doesn’t need the smashing section, and can save the cost 30% for fermentation section, 25% for distilling section and 30-40% for vinasse processing. 

This design scheme consists of cleaning, degermination, germ extraction, and flour milling. It has the following systems: medium voltage aspirator, high voltage aspirator, machinery conveying, and PLC automatic control. The whole production process is monitored by the industrial computer in the master control room.

 

 Type

Power

(KW)

 Power Consumption 

(KW/H)

Capacity

(t/24h

Dimension of Workshop

(L×W×H m

100t

124

22-24

100

26×7×7.5

(steel structure

200t

262

20-22

200

40×7×11

(steel structure

300t

394

20-22

300

48×7×12

(steel structure

500t

595

18-20

500

60×7×12

(steel structure

1000t

1310

18-20

1000

48×9×18

(steel structure

2000t

2618

18-20

2000

60×9×22

(steel structure

Technical Training and After-sales Service


1. Timely provide Party A with all the technical materials and drawings as the contract; compile and supplement operation manual according to the final commissioning results. 
2. Party B offers on-site training service according to progress of the project, installing, trying operation and production of the whole line as it is required on the technical materials and drawings. 
3. Party B gives training of installation, commissioning, use and maintenance to staff of Party A under their arrangement. 
4. Instruct operators and maintenance staff. 
5. Increase pre-sale, in-sale and after-sale service, implementing super pre-sale, full process and life long service through manufacturing, installation, commissioning and production. 
6. During warranty period, Party B will provide an answer or staff within 4 hours once receiving feedbacks about quality of the products. Party B will arrive at the site as soon as possible, change and maintain the spare parts for free. The service will never stop until the clients are satisfied. 
7. Beyond warranty period, Party B is on call to provide paid service for improvement of technology, maintenance of the machine or offer of the spare parts.

Case

Production site

Business cooperation

 
Name: *
Email: *
Phone:
Message: Please fill in the form and send it to us.
 
 

PRODUCT LIST

grain processing equipment
peeling machine
flour mill
flour mill auxiliary equipment
grain cleaning equipment

Company honor

在线客服系统