30T Maize Flour Processing Plant

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1. We have offices in Kenya, Uganda, Ethiopia, etc.

2.Clean and pure final flour. Water saving, power saving.

3.Flour fineness can be adjusted.

4.Low investment- as low as 30,000 USD! 

5.Automatic production process.

6.Free warranty.

7.Field installation and training.

8.7*24 hours after-sales service!

     The Designing for 30T/D Maize Flour Processign Plant:
1. We supply you complete line machine from cleaning, to degerminting, milling, packing, controlling system to produce super white maize meal.
2. Supply you pipes, platform, cables from control penal to each machine, and one year spare parts, what you need supply is workshop, electric, water and 1 miller, 4-6 workers.
3. The pips in milling system will be stainless steel, more durable and longer lasting.
4. The control system we use PLC touch screen, the technical flow will show on the screen, and achieve one button boot device, more intelligent.
5. Moisture damper Stainless Steel, Bin- direction screw, prevent free water, make sure the maize degerminating easy.
6. Degerminator with Japan and South Africa Technology to scrub the maize germ, with the minimum reduce in size of the broken fragments ensure produce super white, purity high quality maize flour with low fat.
7. Before packaging design with Micro doser to mixed vitamins in maize meal ( to strengthen the national constitution)
8. We will also suppler engineer to install the machine for you and training your workers how to operate machines, and teach workers how to maintain the machine.
9. The workshop size: 30 Meter*8Meter*6Meter (L*W*H), this size will enough for install machine store raw material and final product.

30T/24h maize flour processing machine


    Explain for designing
A. Capacity: Processes 30 tons of Maize one day(24 hours). Power consumption:111.12KW
B. The quality of the raw grain: Africa Maize(soft or hard)
C. Working system: 24 hours one day.
D. The quality index of the corn:

Item

Spec. and Characteristic

Hard maize

Soft maize

 

Moisture content%

≤14.5

≤14.0

Hard maizeminimum)(%

60

45


 

Quality

Densitykg/l

≥660

≥660

Weight of thousand maize (g)

295(minimum)

280(minimum

Ash (%)

1.75maximum

1.7maximum

 

Impurity

Inorganic impurities(%)

0.4maximum

0.5maximum

Other grains (%

0.3maximum

0.5maximum

Incomplete rate%

4.0maximum

6.0maximum

Remark: according to the customer’s standard to adjust designing.

30T/24h maize flour processing machine

The general plan layout:
Workshop for the steel structure warehouse building, 30m length, 8meters width, covers an area of 240square meters, including maize cleaning part, moisture damper and degerminating part. Maize milling part and packaging part.

Technological designing and product index:
The Principe of the technological designing: to choose the equipment should be guarantee the demand of the craft function and various product quality, it is consisted by most advanced cleaning machine of China.The technological design is reasonable and adjusts vivid, strong adaptability,advance equipment, high automation degree, credibility function, economy and practicality, good cleaning part. Choose the most popular dry cleaning methods to process the maize to produce non-pollution maize meal and maize flour. The stability of the machines is strong, the function is credibility, economy and practicality, the quality of the maize meal and maize flour is stable, index is forerunner.

1) Maize cleaning
Maize cleaning: cleaning process using vibrating sieve, destoner, magnetic separators for drying cleaning. Use American design degerminator to get whole pcs germ,and use gravity table to getting the maize germ.
We use double screw damper for keeping moisture the maize. microcomputer control the water damper. add water to ensure a more accurate and uniform water,prevent free water; the use of degerminator for peeling maize into small pieces and embryo separated in order to ensure quality and by fully mechanized and use.

2) Milling technology 
Milling process us light maize milling subdivision research methods, use of advanced maize milling and sifting equipment to ensure that its process effect, using a set of pneumatic conveying systems, five blower air system, the process can also produce 2-4 kinds of high-quality final products. the fat content of not more than 1%.

Staff assignments
According to the conventional business daily processing 30 tons of maize flour mill, the general annual 350days at full capacity, three shifts of production, need every single day every shift one miller 3 workers.
 

QQ图片20190927145327.jpg

        Composition of maize products:

CLASS OF MAIZE PRODUCT

FAT CONTENT BY MASS %

FIBRE CONTENT BY

MASS %

 

 

 

 

FINENESS BY MASS

MIN

MAX

MIN

MAX

 

 

1.    Samp

 

 

-

 

 

1.5

 

 

-

 

 

0.8

Not more than 5% shall be whole grain and not more than 5% shall pass through a 2.36mm sieve.

 

 

2. Maize Rice

 

 

-

 

 

1.5

 

 

-

 

 

0.8

At least 90% shall pass through a 4.0mm and not more than 5% shall pass through a 1.18mm sieve.

 

 

3. Maize Grit

 

 

-

 

 

1.5

 

 

-

 

 

0.8

At least 90% shall pass through a 1.4mm sieve and less than 90% shall pass through a 300 micrometer

sieve.

4. Maize Flour

-

Less

than 2.0

-

0.8

At least 90% shall pass through a 300 micrometer

sieve.

5. Super Maize Meal

 

 

-

Less than 2.0

 

 

-

 

 

0.8

At least 90% shall pass through a 1.4mm sieve and less than 90% shall pass through a 300 micrometer

sieve.

6.          Special

Maize Meal

2.0

Less

than 4.0

-

1.2

At least 90% shall pass through a 1.14mm sieve.

7. Sifted Maize

Meal

3.0

Less

than 4.0

-

1.2

At least 90% shall pass through a 1.14mm sieve.

8.        Unsifted Maize Meal

 

 

3.5

Less than 4.5

More

than 1.2

 

 

2.5

 

 

At least 90% shall pass through a 1.14mm sieve.


9. No.1 Straight

Run        Maize Meal

 

 

3.7

 

 

-

 

 

1.8

 

 

2.5

 

 

At least 90% shall pass through a 2.36mm sieve.

10.No.2

Straight      Run Maize Meal

 

 

3.7

 

 

-

More than

2.5

 

 

6.5

 

 

At least 90% shall pass through a 2.36 mm sieve.

11.      Unsifted Crushed Maize

 

 

3.2

 

 

1

 

 

1

 

 

2.5

Not more than 5% shall be whole grain,and not more than 40% shall pass through a 2.36mm sieve

12.          Sifted

Crushed Maize

1.5

-

-

2.0

Not more than 5% shall be whole grain,and not

more than 5% shall pass through a 1.18mm sieve

13.            Fine

Crushed Maize

 

 

1.5

 

 

-

 

 

-

 

 

2.0

At least 90% shall pass through a 2.36mm sieve and not more than 10% shall pass through a 1.0

micrometer sieve.

14.          Maize

Germ Meal

10.0

-

-

-

-

15.Fine   Maize Bran

 

 

-

Less

than 10.0

More

than 6.5

 

 

17.0

At least 90% shall pass through a 2.0mm sieve and

at least 50% shall pass through a 1.4 micrometer sieve.

16.         Coarse Maize Bran

 

 

-

Less than

10.0

More than

6.5

 

 

17.0

 

 

-

17.     Industrial

Grade      Maize Product

 

 

-

 

 

-

 

 

-

 

 

-

 

-

Though not strictly applicabe to products many of the above fat and fibre contents are still recommend in most company based quality matrix

 

      3D Drawing of 30T/24H Maize Flour Processing Plant:

30T maize flour processing plant

30T maize flour processing plant

30T maize flour processing plant

 

Technical flow chart of 30T/24H maize flour processing plant:

30T maize flour processing plant 

Technical drawing of 30T/24Hour maize flour processing plant:

30T maize flour processing plant

30T maize flour processing plant

 

Factory design:

30T maize flour processing plant 

List of main equipment of 30T/24h maize flour processing machine:


A. Equipment for cleaning and degerminating system:

30T maize flour processing plant

30T maize flour processing plant
 

B. Equipment for milling and packing system:

30T maize flour processing plant
   30T maize flour processing plant
   30T maize flour processing plant

Spare part list for 30T/24h maize flour processing machine:

30T/24h maize flour processing machine
     30T/24h maize flour processing machine

End products: 

Yellow maize processing:

maize flour making line

 

White maize processing:

maize flour making line

 

maize flour making line


            30T maize flour processing plant 

 

Large Scale Maize Milling Plant

 

Large Scale Maize Milling Plant

 

Large Scale Maize Milling Plant

 

large maize milling plant

 

Large Scale Maize Milling Plant

 

Large Scale Maize Milling Plant

 

Large Scale Maize Milling Plant

 

Large Scale Maize Milling Plant

 

 

 

Overseas Offices:

1.Office in Kenya:
Address: Mudher Industrial Park, Off Mombasa Road, Next to Soham Petrol Station, Nairobi, Kenya
Contact: Emma
Email: wintone15@wintonemachinery.com

2.Office in Uganda:
Address:PEOPLE’S PLAZA, Opposite Total Petrol Station – Arua Park MADHVANI FOUNDATION BUILDING, Opposite NEMA House – Jinja Road
Email: wintone16@wintonemachinery.com

3.Office in Ethiopia:
Address: No.4 Floor, Yobex Building, Mexico Area, Addis Ababa, Ethiopia
Contact: Jaspher
Email: wintone13@wintonemachinery.com 

 

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 Win Tone.jpg

 

1. We are looking office agent in Kenya, Uganda, Ethiopia, etc.

2.Clean and pure final flour. Water saving, power saving.

3.Flour fineness can be adjusted.

4.Low investment- as low as 30,000 USD! 

5.Automatic production process.

6.Free warranty.

7.Field installation and training.

8.7*24 hours after-sales service!

1. We supply you complete line machine from cleaning, to degerminting, milling, packing, controlling system to produce super white maize meal.
2. Supply you pipes, platform, cables from control penal to each machine, and one year spare parts, what you need supply is workshop, electric, water and 1 miller, 4-6 workers.
3. The pips in milling system will be stainless steel, more durable and longer lasting.
4. The control system we use PLC touch screen, the technical flow will show on the screen, and achieve one button boot device, more intelligent.
5. Moisture damper Stainless Steel, Bin- direction screw, prevent free water, make sure the maize degerminating easy.
6. Degerminator with Japan and South Africa Technology to scrub the maize germ, with the minimum reduce in size of the broken fragments ensure produce super white, purity high quality maize flour with low fat.
7. Before packaging design with Micro doser to mixed vitamins in maize meal ( to strengthen the national constitution)
8. We will also suppler engineer to install the machine for you and training your workers how to operate machines, and teach workers how to maintain the machine.
9. The workshop size: 30 Meter*8Meter*6Meter (L*W*H), this size will enough for install machine store raw material and final product.

A. Capacity: Processes 30 tons of Maize one day(24 hours). Power consumption:111.12KW
B. The quality of the raw grain: Africa Maize(soft or hard)
C. Working system: 24 hours one day.

Technical Training and After-sales Service


1. Timely provide Party A with all the technical materials and drawings as the contract; compile and supplement operation manual according to the final commissioning results. 
2. Party B offers on-site training service according to progress of the project, installing, trying operation and production of the whole line as it is required on the technical materials and drawings. 
3. Party B gives training of installation, commissioning, use and maintenance to staff of Party A under their arrangement. 
4. Instruct operators and maintenance staff. 
5. Increase pre-sale, in-sale and after-sale service, implementing super pre-sale, full process and life long service through manufacturing, installation, commissioning and production. 
6. During warranty period, Party B will provide an answer or staff within 4 hours once receiving feedbacks about quality of the products. Party B will arrive at the site as soon as possible, change and maintain the spare parts for free. The service will never stop until the clients are satisfied. 
7. Beyond warranty period, Party B is on call to provide paid service for improvement of technology, maintenance of the machine or offer of the spare parts.

Case

Production site

Business cooperation

 
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